精湛制造 · EXQUISITE MANUFACTURE

在通润驱动,任何产品都必须经过严谨的工序锤炼,对品质的苛求正式来自务实精细的科学精神。
从 国外引进的生产设备,将科研成果产业化,尖端的工艺,从根本上确保了加工精度,完美呈现产品设计效果。
All products must be exposed to rigorous working procedure in Torin Drive. The company’s pursuit of quality results from a pragmatic and scientific spirit. The production equipment imported from foreign countries guarantees the industrialization of development achievements. The advanced techniques guarantee the machining precision fundamentally, and perfectly embody the design intention.

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现场管理 · SITE MANAGEMENT

环境整洁、实行三定6S;纪律严明、奖惩分明,杜绝“不好意思”;
设备完好、定期检查;物流畅通有序;信息准确及时;生产均衡有效;提高质量。

过程检测 · PRODUCT HIGHLIGHTS

Klingelnberg

名称:德国克林贝格 P65齿轮测量中心
功能:用于螺杆转子型线各项精度的检测

Name: Klingelnberg P65 Gear Measuring Center.?
Function: It is used to check the cambered tooth surfaces.

Klingelnberg P65 Gear Measuring Center

Hexagon

名 称:海克斯康三坐标检测仪
功 能:用于螺杆转子形位尺寸及型线各项精度的检测

Name: Three Dimensional Measuring Machine
Function: It is used to check the cambered tooth surfaces and geometric dimensions and tolerance

Three Dimensional Measuring Machine

我们的产品 · OUR PRODUCT

TRL-PM 系列永磁同步一体式螺杆主机

TRL-PM series Screw Air Compressor

压缩机发展趋势

TRL-PM Series IPM Motor Drive Air Screw Airends

驱动方式:永磁同步电机

Drive type: PM Motor

  • 驱动电机:高效永磁同步电机 IP23
    入围国家第6、7批《节能惠民高效电机推广》产品目录。
  • 特殊密封结构设计,100%防止润滑油渗漏,无漏油烦恼。
  • Motor: IPM (Internal Permanenet Magnet) Motor IP23
  • Specially seal structure designed, 100% to prevent oil leakage, No troble for the oil leakage.

  • 驱动电机:高效永磁同步电机IP54
    入围国家第6、7批《节能惠民工程高效电机推广》产品目录。
    Motor: IPM (Internal Permanent Magnet) Motor IP54
  • 特殊密封结构设计,100%防止润滑油渗漏,无漏油烦恼。
    Specially seal structure designed, 100% to prevent oil leakage.
    No trouble for the oil leakage.

一体轴式结构

One-piece Structure

  1. 高效永磁电机与螺杆阳转子采用内嵌式一体轴直联结构,传动率100%。无齿轮箱、无皮带,无传动效率损失。
    IPM motor and compressor are designed with one-shaft.
    * IPM (Internal Permanent Magnet) Direct drive. No gear box or belts. No transmission efficiency loss.
    • 装备了高效永磁电机,节能性能卓越。尤其在低频低速时,仍能保持很高的电机效率。
    • 电机体积小,一般约为普通电机体积的1/3。
    • Very high IPM motor efficiency IE3
      Low-frequency, low-speed, high motor efficiency.
      Compact: Small size of the IPM motor.
    • 永磁电机采用高性能钕铁硼永磁体,使用寿命超过15年。
    • 电机定子采用高频器专用耐电晕漆包线,绝缘性能卓越,使用寿命更长。
    • 软启动:运行时,电机电流不会超过满载电流。减少了对电网设备的冲击。
    • The high-performance permanent magnet materials.
      The specialized corona-resistance enameled wire is applied to stator coil.
      Soft-start, less damage for electrical equipment.
  2. 高效永磁电机入围国家第6、7批《节能惠民工程高效电机推广》产品目录。享受国家政策支持,有利于整机推广。
    Chinese government support it.

  3. 无电机轴承:电机转子直接与阳转子共轴,电机无轴承。消除了电机故障点。
    No motor bearing, no trouble for motor.
  4. 采用顶级品质进口轴承。
    Top-level quality bearing.

  5. 采用最新研发转子型线,大转子、大排量、低转速、低噪音。
    Big rotor, lower rotor speed, lower noise.
  6. 特殊密封结构设计,100%防止润滑油渗漏,无漏油烦恼。
    Specially seal structure designed, 100% to prevent oil leakage.
    No trouble for the oil leakage.
  7. 特殊电机壳设计,电机独立风冷冷却,无需依赖于压缩机冷却系统。运行更加稳定。可提供IP23防护等级和IP54防护等级产品。
    Specially motor shell designed. Independent air cool.
    No need to depend on the compressor cooling system.
    IP23 & IP54

TRDL-PM 系列永磁同步一体式螺杆低压主机

TRDL-PM Series IPM Motor Drive Low Pressure Air Screw Airends

TRDL Low Pressureseries Screw Air compressor

  • 驱动电机:高交效永磁电机 IP54
    入围国家第6、7批《节能惠民工程高效电机推广》产品目录。
    Motor: IPM (Internal Permanent Magnet) Motor IP54
  • 特殊密封结构设计,100%防止润滑油渗漏,无漏油烦恼。
    Specially seal structure designed, 100% to prevent oil leakage. No truble for the oil leakage.
  • 压力≤4bar,系统必须配置油泵,以保证主机正常运行。
    Pressure ≤4bar, need the oil pump in the compressor system.

TRSLPM 系列无齿轮永磁电机双级压缩一体式主机

TRSLPM Series Gearless Two-IPM Motors Drive Two-Stage Screw Air End

压缩机发展趋势
Revolution Of Two-Stage Screw Air Compressor

双齿轮、双永磁、双级压缩
Gearless, Two-IPM Motors, Two-Stage Screw

更节能:主机始终处于最佳节能转速运行

More energy conservation: TRSLPM running under the top efficiency all time.

  • TRSLPM 采用两个独立永磁电机驱动,全程智能控制,通过控制级间压力,使主机在不同转速,不同压力的情况下,始终运行在最佳级间压力点。运行时自动计算出各自的最佳运转速度,通过最好的匹配平衡压缩比,压缩机始终处于最佳运行状态,获得最好效率。
  • 对比有齿轮双级压缩主机:
    有齿轮箱的两级压缩主机,由于齿轮比的配速是固定的,强调的是点效率。即,只有固定转速和额定压力下,其比功率是最佳的。在变频变速运行时,由于齿轮配速固定,级间压力偏离最佳值,转速不降,能耗不同步下降,这样的结构不适合变频变速运行。
  • TRSLPM 主机注重实际使用过程的最高效率,最佳调频范围30%~100%。
  • TRSLPM is driven by two independent IPM motors, intelligent control. During operation, by controlling the pressure between the two stage, the optimal rotating speed of two air outlets are automatically calculated to attain the optimal efficiency with optimal compression ratio of matching and balance, allowing compressor always under optimal operation condition.
  • TRSLPM focus on the top efficiency during practical use. The range of frequency conversion up to 30% to 100%.
  • Compared with the geared two-stage air end Due to the fixed gear ratio, the geared two stage air end only focus on the point efficiency. During the operation with variable speed and variable frequency, the pressure between the two stage cannot attain the best status. speed decreased, the energy consumption is not synchronized.

更高效:高效永磁电机+无传动效率损失

More efficiency: high efficiency IPM motor + "0" transmission loss

  • TRSLPM 配备高效永磁同步电机,节能性能卓越。在低频低速时,永磁同步电机持续保持高效。
  • 有齿轮箱两级压缩主机+联轴器 传动效率:97%
  • 100%传动效率:TRSLPM 采用高效永磁同步电机与螺杆阳转子采用内嵌式一体轴直连结构,传动效率100%。
  • TRSLPM is with IPM motor, excellent performance. Under low frequency, low speed, it can still keep high efficiency.
  • Compared with geared two stage, transmission efficiency only reached 97%
  • One shaft structure, gearless, without coupling. 100% transmission efficiency, no transmission loss.

更舒适:运行噪音低,消除了三大噪音来源

More comfortable: low running noise

  • 无电机轴承噪音,无齿轮啮合噪音,无联轴器传动噪音
  • No motor bearing noise, no gearbox noise, no coupling noise.

更稳定:无机械传动故障

More Stable: No Mechanical Transmission Trouble

  • 无齿轮箱:高效永磁同步电机与螺杆阳转子采用内嵌式一体轴直连结构,无需齿轮传动,彻底消除齿轮点蚀或断齿隐患。
  • 无联轴器:两个独立永磁电机一体式直接驱动两个压缩主机。无联轴器故障隐患。
  • 对比有齿轮双级压缩主机:
    • 润滑油对齿轮的影响终身存在,长期变速行动,齿轮易点蚀,甚至断齿。
    • 工频控制:加载频繁,容易造成齿轮断齿。
    • 变频控制:齿轮本事固定,转速下降,能耗不同步下载。
  • 特殊密封结构设计,100%防止润滑油渗漏,无漏油烦恼。
  • 永磁电机采用高性能钕铁硼永磁体,使用寿命超过15年。
  • 电机定子采用变频器专用耐电晕漆包线,绝缘性能卓越,使用寿命更长。
  • 软启动:运行时,电机电流不会超过满载电流。减少了对电网设备的冲击。
  • 特殊电机壳设计,电机独立风冷冷却,无需依赖于压缩机冷却系统。运行更加稳定。
  • Gearless: IPM motor and air end are connected with one-shaft. Without gear box: no gear pittiong, no broken-teeth
  • Without coupling: two independent IPM motors directly drive two stage air end. One-shaft structure, without coupling danger.
  • Compared with the geared two-stage air end
    • Oil is effecting on the gear all time. Undering the long-term running in variable speed, the gear will have pitting, event teeth broken.
    • Fixed frequency control: Frequently start, the gear is easily broken.
    • VSD control: fixed gear ratio, speed decreased, energy consumption is not synchronized.
  • Specially design of sealed structure, 100% to prevent oil leakage. Without leak troubles.
  • The high-performance permanent magnet materials.
  • The specialized corona-resistance enameled wire is applied to stator coil.
  • Soft-start, less damage to electrical equipment.
  • Specially design of motor box. Independent air cooling. Don't need to rely on the compressor cooling system.

更紧凑

More compact

  • 永磁电机体积小,一体式结构节约空间
  • Smaller motor size, one shaft structure can save more space.

  • 驱动电机:高效永磁同步电机 IP54。
  • Motor : IPM (Internal Permanent Magnet) Motor IS54.

TRSL 系列两级压缩主机

TRSL Series Two Stage Airends

  • 两级压缩采用等压比设定级间压力,故每级压缩比都要低于单级压缩比,降低了转子间的回流泄漏,提高了容积效率和绝热效率。
  • 空气经过第一级压缩后,通过级间强化喷没冷却,降低二级吸气温度,空气进入等压压缩,降低压缩功。
  • The two stage improve the compress efficiency. The compression ratio of the two stage is lower than single-stage compression ratio. It reduces backflow leakage between the rotors.
  • Spray oil cooling between the first stage and the second stage.
  • 主机采用大转子、低转速、低噪音设计。
  • 共机壳设计,内含两个独立压缩单元,提高一、二级的安装精度。
  • 斜齿轮直接传动,每个转子获得最优转速比。
  • Bigger rotors. Lower running speed. Lower running noise.
  • One airend shell. Improve the installation accuracy.
  • Gear box, Excellent speed ratio.

节能-两级压缩空压机终身使用成本定义

Energy-Saving, Two-Stage Using Cost Analysis

TRL 系列螺杆主机

TRL series Screw Air Compressor

能够达到先进水平的排气量

Performance

  • TRL系列双螺杆主机通过持续优化转子型线及内部结构,为广大客户提供了行业先进水平的比功率。
  • The TRL series Air Compressor ensures advanced specific power for our customers, by continual improvement of rotator design.

有限元强度分析

Strength Analysis

  • TRL系列双螺杆主机,关键零部件都采用有限元进行强度分析。以确保每一个零部件的品质都能得到最大程度的优化,为产品的稳定、高效、长期运行提供强大的技术保障。
  • Product is analysed for strength and reasonableness to make sure each part is optimized,stable and efficient.

实力打造 引领未来

STRENGTH TO BUILD THE FUTURE

团队建设 · OUR TEAM

螺杆式空压机装配工段简介

  螺杆式空气压缩机装配工段成立于2011年3月,目前拥有员工16名,平均年龄28岁,83%达到大学学历,其中本科2人;空压机工段主要负责螺杆式空式机的总装和维修工作;目前有单机头、212、PM 系列、AM 系列四大类20多种规格和型号,涵盖功率范围15~250kw,排量范围2.45~42m3/min,无缝满足客户多层次的用气需求;生产的螺杆式空气压缩机性能优越,具有节能、低噪、稳定、体积小等优点,产品在能够达到先进水平排气量的同时还能满足国家二级能耗要求;螺杆空压机装配工段是一支年轻的队伍,本着创新、节能、新未来的理念不断成长!